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      By Matthew TiltOctober 1, 2025
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    Arable & Agronomy

    Varied season could see more emphasis on maize silage

    Matthew TiltBy Matthew TiltAugust 6, 20244 Mins Read
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    The variability in maize, grass and cereal crops this season could put additional pressure on silage strategies this winter, Volac is predicting.

    The wet spring meant that much of the first-cut grass was past its nutritional peak, while maize crops have been established on marginal ground or have been planted late due to weather conditions.

    However, Ken Stroud, business manager at Volac, notes that there is still time to respond. “A lot of wheat for wholecrop was also drilled late and has been hit hard by disease. All these factors are set to put extra strain on stocks of winter silage.

    “That said, all is certainly not lost. Farmers still have time to respond by making sure they maximise both the quantity and quality of the maize harvest and of remaining grass silage cuts. Attention to detail with steps such as harvesting, additive choice and ensiling technique to minimise losses will be essential,” he adds.

    He notes that good grass silage can be made as late as September, although the shorter days and dews at night will mean it has been tedded as soon as possible to reduce wilting times.

    “Similarly, maize silage could take on added significance as an energy source in winter dairy rations, so harvesting on time will be key. Too many maize crops are harvested when leaves are dying off.

    “Dead leaves are not only less digestible, so cows can’t derive as much energy from them, but are prone to growth of yeasts and moulds, which feed on the silage’s dry matter (DM) and energy in the clamp, causing silage to heat up. They also reduce silage palatability, and moulds produce mycotoxins which affect cow performance.

    “Ideally, harvest maize at 30-33% DM and while still green. Green leaves contain sugar, and are also easier to consolidate in the clamp, which is important because air in silage allows the yeasts and moulds to start growing. With all silage crops, choosing the correct type of silage additive is also essential,” he adds.

    Grass silage typically needs more help in the fermentation stage, so growers should consider Ecosyl according to Ken. In maize crops, additives such as Ecocool can help control yeast and mould growth.

    “Typical losses in maize silage are equivalent to 1 in every 10 trailer loads of DM ensiled, but can double if management is poor, which could include not using an additive. It’s obvious when heating losses are occurring, but about half the losses in maize can come from a poorer fermentation, which is invisible.

    “Ecocool has been shown to keep silage cool and stable for more than 10 days after exposure to air, but it also contains the same beneficial bacterial strain as Ecosyl for a more efficient fermentation.”

    He concludes that maize needs to be chopped to between 1.5 and 2cm, or 1.2cm if the dry matter is higher. This will aid consolidation.

    “Also, fill clamps in horizontal layers, rather than in a wedge shape, which is more difficult to consolidate, and in layers at most 10-15cm deep to make it easier to compact. Maize at 30% DM loaded into clamps at 100 tonnes per hour needs about 25 tonnes of machinery rolling it constantly to consolidate it, or more if the maize is drier.

    “Once air has been squeezed out, keep it out by creating an airtight ‘bag’ in the clamp with proper sheeting and weighting. Side sheets are important to seal against porous concrete clamp walls, and an oxygen barrier film under the top sheet will be sucked into the surface contours of the maize to create a good seal. The whole top sheet also needs fully weighting, not just the odd tyre here and there. And use netting to stop birds pecking sheets and letting in air.”

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    Matthew Tilt
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    Machinery editor for Farm Contractor & Large Scale Farmer. Matt has worked as an agricultural machinery journalist for five years, following time spent in his family’s Worcestershire contracting business. When he’s not driving or writing about the latest farm equipment, he can be found in his local cinema, or with his headphones in, reading a good book.

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